Chemical Pumps and Acid Pumps are most significant in the safety of the surrounding workforce by preventing exposure of the fluid directly or by the fluid vaporizing. When the Chemical Pumps and Acid Pumps leak, Sulphuric Acid, Hydrochloric Acid, Nitric Acid and all such Acids may also react with exposed metal, releasing toxic fumes. Sulphuric Acid is extremely poisonous and attacks the respiratory system, the eyes, nervous system, teeth and circulatory system.
Although Sulphuric Acid (H2SO4) is non-flammable in its natural state, the formation of hydrogen gas can be extremely dangerous. The hydrogen gas can form where the corrosion of metallic parts, water ingress (such as valves, boilers, absorption systems etc.) and Sulphuric react to form the gas. The gas eventually accumulates in ‘pockets’ or stagnant areas of the system and creates a potential risk of explosion. So to avoid the danger to health and Environment this Acid and Chemical Pump work as a lifeline and reduces lots of handling, Circulating and Transferring Headache.
Chemical pumps are used in a wide variety of applications, especially in the chemical, food processing, power generation and mining industries among others. They are used to pump all manner of liquids including hot, cold, toxic, hazardous, flammable and volatile liquids. The types of chemical pumps include centrifugal, metering, and positive displacement pumps which differ in the method by which they move fluids. Some pumps may have shaft seals to prevent leakage while others may be sealless or magnetic drive pumps.
Chemical pumps are specialized pumps that move different chemicals from one point to another in a regulated and efficient way. They are critical components in many industrial processes that involve the handling and transportation of chemical and acid reactive liquids, gases, or slurries. These pumps are built in PP, PVDF, SS and PTFE material to handle corrosive, abrasive, and dangerous chemicals, making them ideal for use in chemical processing, petrochemicals, pharmaceuticals, water treatment, agriculture, and other sectors.
As a Chemical Pump provider for more than a decade, we understand how critical it is to find the correct solution for your chemical process. A Pump that is incompatible with your chemical will bloat, dissolve, or become brittle, eventually leaking and failing. This is why the materials used in a Chemical Transfer Pump have to be compatible with the media, as well as the temperature and concentration of the fluid being handled have to be considered properly and carefully. Numatic Pumps has a tried-and-true solution for your Chemical Process Pumps and Chemical transfer Pumps, whether you need Chemical Pumps for transferring and circulating chemicals, dosing, emptying a barrel or a tank-to-tank transfer.
Have you ever wondered why you can’t just have a Chemical Pump that can handle any fluid? Chemical compatibility comes into play in this situation. The real impact of chemical compatibility is determined by the material’s resistance to the medium with which it comes into contact. As a result, if a Chemical Pump is pumping a liquid that is incompatible with the material it is made of, there is a problem.
Want to learn more about the consequences of Chemical Pumps incompatibility and how to choose a pump that will work with your fluid? Learn all you need to know about chemical compatibility by reading our article.
Chemical pumps are specialist pumps created for the safe handling and transport of chemicals and other potentially dangerous fluids. They are frequently utilized in manufacturing, chemical processing, and industrial applications where ordinary pumps would not be appropriate because the fluids being circulated are poisonous, corrosive, or abrasive. Chemical pumps are designed to endure the severe characteristics of diverse chemicals and keep the pump system’s integrity. Here are some crucial details about chemical pumps:
Chemical Pump Types:
Centrifugal Pumps: That employ centrifugal force to transfer fluids via a pipe system are known as centrifugal pumps. They are suited for chemical transfer applications and are frequently used for low-viscosity fluids.
Diaphragm Pumps: Diaphragm pumps provide a pumping action by using a flexible diaphragm. They are frequently utilized in metering and dosing applications where exact flow rate control is required.
Magnetic Drive Pumps: These pumps transmit rotational energy to the impeller through the use of a magnetic field. Since there is no physical connection between the motor and the pump chamber, they are seal-less, which guards against leaks and guarantees chemical containment.
Chemical Pump Considerations:
Chemical Compatibility: When choosing a pump, it’s important to be sure that it can handle the particular chemicals that are being conveyed. Materials used in construction, such as the impeller, seals, and pump casing, should be corrosion- and chemical-resistant.
Sealing Mechanism: To stop leaks and guarantee that dangerous fluids are contained, chemical pumps need to have strong sealing mechanisms. To do this, mechanical seals or magnetic drives are frequently employed.
Flow Rate and Pressure: Take the application’s needed flow rate and pressure into account. Since different pumps have various capacities, it’s crucial to pick one that satisfies the system requirements.
Chemical pumps must be capable of handling the temperature and pressure requirements of the fluid they are pumping. It’s crucial to pick a pump that works within the prescribed pressure and temperature limits.
Maintenance and safety: To ensure that the pump continues to function effectively, routine maintenance is required. Additionally, crucial factors to take into account are safety measures like overload prevention and leak detection.
Compliance and Regulations: Verify that the chosen pump conforms with rules and standards for the safe handling of chemicals.
It is advised to speak with pump manufacturers or experts who can offer advice based on the particular needs of the application when choosing a chemical pump.