Sealless Pumps

Model No: MP-650

● Pump Type – Centrifugal, Magnetic Drive, Non Self Priming Pump
● Pump Material – PP (Polypropylene)
● Shaft – Ceramic
● O’Ring, Bush & Bearing – Viton, GFT (Glass filled Teflon), Carbon
● Media – Diluted Acidic Solution
● Max Liquid Density – 1.3
● Max Head – Up to 34 Meter
● Max Flow – 620 Liter per Minute
● Inlet & Outlet – 50 mm x 40 mm (Flanged end Connection)
● Motor Specification – High Power Permanent Rare earth Magnets
● Magnet – 5 HP, NFLP, 2800 RPM, 50 Hz, 3 Phase.
● Fluid Temperature – 70° C (Max)
● Seal Type – Sealless
● Impeller – Closed Type

Sealless Pumps: A Complete Guide to Design, Function, and Benefits

Sealless pumps, as the name suggests, are centrifugal pumps that completely remove the need for dynamic mechanical seals. Unlike conventional pumps, where the shaft is sealed with a mechanical seal to prevent leakage, sealless pumps utilize a static containment shell to form a fully enclosed liquid pathway. This innovative design is driven by magnets, providing a unique and safe solution for handling dangerous, corrosive, or toxic substances without the risk of leakage or emissions.

As a leading Sealless Pumps Manufacturer and Exporter in Mumbai, India, we specialize in providing high-performance pumps engineered for a wide range of industrial applications, from chemical processing to petrochemical operations. Our sealless pumps are known for their strength, low maintenance, and safety advantages, particularly when handling dangerous or sensitive fluids.

What are Sealless Pumps and How Do They Work?

A sealless pump is essentially a traditional centrifugal pump, but without the mechanical seal usually used to seal the pump shaft. In a conventional pump, this mechanical seal is subject to wear and tear, eventually resulting in leakage. The problem is solved by sealless pumps, which have a static containment shell that encloses the wet-end components of the pump to keep the liquid securely contained.

Sealless pumps work due to the main enabler of the magnetic technology. The pump’s drive power comes from rare-earth magnets, such as samarium cobalt, which are smaller, more efficient and cheaper than traditional materials. Magnets transmit torque through a sealed housing, so the motor and impeller do not touch and there is no need for a mechanical seal.

Types of sealless Pumps

Sealless pumps are mainly divided into two categories: canned motor sealless pumps and magnetic drive sealless pumps. Both types offer the same fundamental benefits of zero leakage, though they may be constructed and applied in slightly different ways.

1. Canned motor pumps without seals

A canned motor sealless pump is a centrifugal hydraulic pump and motor sealed as a one-piece assembly. The liquid is contained within the chamber, and the rotor sits within the chamber. The motor spins, driving the rotor through the liquid and the fluid pumped to cool and lubricate the motor bearings. The rotor chamber is completely sealed for an additional measure of protection against any possible leaks.

Features of canned motor sealless pumps are:

  • Fully sealed rotor chamber for leak protection

  • Liquid pumped for self-lubrication and cooling

  • For applications that require a continuous flow of hazardous materials

 

2. Sealless Pumps with Magnetic Drive

Magnetic drive sealless pumps utilise a set of magnets to transfer torque from the motor to the impeller without a direct mechanical connection. The motor driving shaft is coupled to an outer magnet carrier, and an inner magnet set is mounted on the pump impeller shaft within a containment shell. The magnets on the inner shaft and outer carrier are magnetically coupled such that the impeller is rotated when the outer magnets are rotated by the motor.

In this configuration, the impeller and motor are not in direct contact, so a traditional mechanical seal is not needed. The lack of a seal makes magnetic drive sealless pumps ideal for applications where leaks of volatile or hazardous liquids are to be avoided.

Key Benefits of Sealless Pumps

Sealless pumps are specially engineered to handle the problems of handling hazardous, volatile or chemically reactive fluids. 

 

1. Greater Safety

Pumps without seals are safer, particularly when pumping flammable, toxic or dangerous materials. There is no mechanical seal to wear out. So, the risk of leaks is minimised.

2. Removal of Leakage

Traditional pumps that use mechanical seals are prone to leakage over time, as the seals degrade due to friction and wear. Sealless pumps completely avoid this problem. The liquid is completely contained.

3. Reduced operating & maintenance cost

The overall maintenance costs are much lower, since sealless pumps do not depend on mechanical seals that require periodic inspection and replacement. In fact, sealless pumps can operate for 2 to 3 years without any maintenance.

4. Secondary Containment for Extra Security

Sealless pumps typically have a secondary containment system as an added precaution. The secondary containment serves as a backup barrier in case of failure of the primary containment shell, thereby reducing the risk of leakage and protecting the environment.

5. Prevention of Loss of Valuable Liquid

Sealless pumps are used to pump liquids that are not only dangerous but also often costly. Sealless pumps prevent the risk of leaks, which can help avoid the waste of valuable fluids.

Sealless Pump Applications

Sealless pumps are used in a wide range of industries where safety and leakage prevention are critical.

Some of the primary applications are:

  • Corrosive, Acidic and Toxic Chemical Handling in Chemical Processing

  • Pharmaceutical Industry: Pumping Sensitive Substances Free of Contaminants

  • Petrochemical and Oil Refineries Flammable Liquids and Gases Transportation

  • Food & Beverage: Moving liquids with an emphasis on sanitation and contamination prevention

  • Water Treatment: Correct use of chemicals in water purification

Summary

 Sealless pumps are a major milestone in pump technology, offering a reliable and safe solution for industries handling dangerous, corrosive or explosive substances. Sealless pumps are free of mechanical seals, thus providing increased safety and environmental protection, as well as significant savings in maintenance costs and downtime. These pumps, whether magnetic drive or canned motor designs, will be a solid and effective choice for industries that typically use sealing integrity.

Sealless pumps provide an accurate and low maintenance pumping solution. This makes them ideal for hazardous materials. Their new design, longer working life and greater safety make them the preferred solution for many high risk industrial applications.